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Automatic Submerged Arc Welding System

The haibao robot automatic submerged arc welding system combines welding-head positioning with workpiece support and rotation. The reference project uses a precision manipulator, adjustable turning rolls and a compact welding head for shell fabrication.

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Equipment and application images

Large shell supported at the welding station

Large shell supported at the welding station

Welding-head installation detail

Welding-head installation detail

Longitudinal weld appearance

Longitudinal weld appearance

Internal shell welding view

Internal shell welding view

Shell and manipulator arrangement

Shell and manipulator arrangement

Turning-roll support beneath the shell

Turning-roll support beneath the shell

haibao robot · Automatic welding equipment

An integrated SAW arrangement for vessel-shell fabrication

The haibao robot automatic submerged arc welding system combines welding-head positioning with workpiece support and rotation. The reference project uses a precision manipulator, adjustable turning rolls and a compact welding head for shell fabrication.

Position the welding head with controlled motion

The reference manipulator uses linear guides for vertical and horizontal travel. The documented design includes a mechanical anti-fall provision for the lifting assembly. Welding-head alignment and motion requirements are selected for the seam and required working envelope.

Support and rotate the shell

The adjustable turning-roll arrangement provides workpiece support, rotation and alignment. Roller spacing is adjusted for diameter, and the distance between drive and idler supports is set for the shell length. The reference system allows linked or independent operation of the rolls and manipulator.

Reference welding-head arrangement

A compact welding head with rear wire feeding is described for internal longitudinal welding of shells from 400 mm diameter in the reference configuration. The head includes transverse adjustment and seam-tracking provisions. Access and applicability must be confirmed for each workpiece.

Specify the full production package

Discuss the power source, wire and flux handling, seam tracking, viewing requirements and handling method together. The published photos illustrate the shell and weld applications; the final operating window depends on the material and qualified welding procedure.

Configuration reference

ProcessSubmerged arc welding (SAW)
Reference horizontal travel2 m
Reference vertical travel1.5 m
Reference overall heightUp to 3 m
Workpiece handlingAdjustable turning rolls
Compact-head reference accessInternal shell diameter from 400 mm; application-dependent
Final capacitySubject to selected equipment and technical agreement

Discuss your application

Share shell diameter, length, mass, thickness, material, joint preparation and required SAW procedure. Request an integrated manipulator, turning-roll and welding-head proposal.

haibao robot
Shao Yicheng · Key Account Project Director · International Welding Engineer (IWE)
Email: masterhyper@163.com
Phone / WhatsApp: +86 177 5158 3908
Office: +86 519 8837 0688

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