Dongxin Cooling Pipe Welding Delivery | haibao robot

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Cooling Pipe Welding Cell Commissioned at Dongxin Pipe Fittings

haibao robot delivered a robotic welding cell to Jiangyin Dongxin Pipe Fittings for 90-degree flanged elbows used in piping applications, including data center cooling systems. The project combines robotic welding with an L-type positioning arrangement and coordinated operator training.

The customer’s production requirements

The workpiece combines elbow circumferential seams, flange welds and lifting-lug joints. Repeated handling and manual repositioning made consistent production more difficult. The cell was designed to present the required seams from one fixture arrangement and reduce unnecessary re-clamping.

Delivery scope

The configuration includes a FANUC M-10iD/8L robot, R-30iB controller, L-type positioner, PM500 welding power source, VR11000 wire feeder, TBI 82W torch package and protective fencing. Touch sensing and arc tracking are part of the arc-welding package described in the technical agreement.

From factory trials to site handover

The project proceeded through drawing review, factory assembly and coordinated trials, on-site installation, external-axis calibration and acceptance. Training covered teach-pendant programming, operation and routine maintenance, with a project target of enabling at least three employees to operate the equipment independently.

Interpreting the welding-time figure

The source gives an average travel speed of 400 mm/min for a 16 mm carbon-steel application. Dividing 9,700 mm of travel by that speed gives 24.25 minutes of arc travel. Total production time also includes loading, locating, repositioning, starts and stops, and any additional weld passes.

Discuss your application

Send the elbow drawing, pipe diameter, wall thickness, material, flange requirements, lug positions and batch volume. Request a proposal that separates welding time from handling and changeover time.

haibao robot
Shao Yicheng · Key Account Project Director · International Welding Engineer (IWE)
Email: masterhyper@163.com
Phone / WhatsApp: +86 177 5158 3908
Office: +86 519 8837 0688

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