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Auto Welding & Laser Tube Cutting Tour: Xinfulong-Baiante Cost Breakthrough ```

Title: Automating Welding & Cutting: Anhui Xinfulong Visits Jiangsu Baiante for Cost-Saving Breakthrough


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At the invitation of Mr. Xu Changzai, General Manager of Changzhou Haibao Welding & Cutting, the senior management team of **Anhui Xinfulong Chemical Equipment Co., Ltd.** recently visited **Jiangsu Baiante** to explore cutting-edge **automatic welding systems** and **head-cutting robots** that promise to slash costs and boost efficiency.



### Automatic Welding Systems: Higher Speed, Lower Defects


Welding is the critical link in Xinfulong’s production of large reactors and piping skids. Traditional manual welding delivers acceptable quality, yet suffers from low speed, high labor costs, and inconsistent results.


Baiante showcased two next-generation solutions:


1. **Adaptive closed-loop welding machines**  

   • Real-time seam tracking via advanced sensors  

   • Instant parameter adjustment for uniform bead quality  

   • Cuts reject rates and rework, ensuring product reliability


2. **AI-driven intelligent welding cells**  

   • Vision & tactile sensors + expert-system software  

   • Auto-programming for different materials and joint types  

   • Generates traceable welding logs for semiconductor-grade cleanliness requirements


**Bottom-line impact:** welding speed increases **3–10×**, skilled welder headcount drops, and material waste is minimized.


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### Head-Cutting Robot: Laser Precision for Pressure-Vessel Heads


Ellipsoidal and spherical heads demand tight tolerances; manual or plasma cutting often leaves poor edge quality that requires hours of grinding.


Baiante’s **6-axis laser head-cutting robot** offers:


- **±0.5 mm contour accuracy** on carbon or stainless heads  

- **37.5° ± 1° bevel** ready for immediate welding—no secondary machining  

- **On-line metrology**: circumference, height and ovality data logged automatically  

- **24/7 operation** with zero fatigue, cutting thick-wall heads up to 50 mm in a single pass


The robot slashes lead times and virtually eliminates post-cut finishing.


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### Outcome & Roadmap


After the tour and technical deep-dive, Xinfulong’s leadership initiated an internal feasibility study. Early projections indicate:


- **25–40 % reduction in unit cost**  

- **50 % shorter production cycle**  

- **Higher safety and traceability standards**


Xinfulong plans to phase in the automatic welding cells and head-cutting robots over the next 12 months, backed by a long-term partnership with Jiangsu Baiante. Joint R&D and operator training programs are already scheduled to accelerate the company’s move toward **smart, lean manufacturing**.


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For more details on the showcased equipment, contact **Baiante International Sales** or visit **www.chinahyper.cn**.


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