Cooperates with BLACKHORSE Welding Equipment to Achieve a Leap in Welding Technology

In the past, although Hongyuan Pipe has accumulated certain experience in welding processes, the limitations of traditional welding technologies have gradually become prominent. Faced with the ever-increasing market demand and increasingly strict quality standards, especially in the welding of some special pipe fittings, Hongyuan Pipe has encountered many challenges, such as low welding efficiency and unstable welding quality, which have seriously restricted the further development of the enterprise.

Just when Hongyuan Pipe was seeking a breakthrough, Changzhou Haibao's P+T plasma welding and TIG welding equipment came into its sight. This equipment integrates the dual advantages of plasma welding and TIG welding, and its innovative technical design has brought a new solution to Hongyuan Pipe.

Changzhou Haibao's P+T plasma welding and TIG welding equipment has achieved a major breakthrough in technology. Traditional welding technologies often require beveling when welding pipe fittings with a thickness of 12mm, which not only increases the pre-processing procedures and costs, but also makes it difficult to ensure the forming effect and quality after welding. However, Haibao's equipment, relying on the characteristics of advanced plasma arc with concentrated energy and strong penetration ability, combined with the good protection effect of TIG welding, has achieved the technical breakthrough of single-sided welding and double-sided forming without beveling for 12mm thickness.

In actual operation, the plasma arc can quickly penetrate the 12mm thick pipe fitting to form a uniform and stable molten pool. At the same time, argon forms a tight protective gas layer around the welding area, effectively isolating the impact of impurities in the air on the weld, ensuring the welding quality. This innovative welding method makes the weld forming more beautiful and the internal quality more reliable.

The most intuitive manifestation of the improvement in welding quality is the improvement of the radiography inspection results. Before introducing Haibao's equipment, although the qualification rate of radiography inspection of Hongyuan Pipe's products could reach a certain standard, there was still room for improvement. After adopting Haibao's P+T plasma welding and TIG welding equipment, welding defects have been significantly reduced. The 以往 common problems such as pores and slag inclusion have been effectively controlled, and the qualification rate of radiography inspection has been greatly improved. This means that the product quality of Hongyuan Pipe has achieved a qualitative leap and is more competitive in the market.

In addition to technological breakthroughs and quality improvement, this equipment has also brought a significant improvement in production efficiency for Hongyuan Pipe. Since there is no need for pre-processing procedures of beveling, a lot of time and labor costs are saved. At the same time, the equipment has a high degree of automation and faster welding speed, which further shortens the production cycle, enabling Hongyuan Pipe to respond to customer needs more quickly and improving the economic efficiency of the enterprise.

The cooperation between Jiangsu Hongyuan Pipe and Changzhou Haibao is a successful practice of technological innovation. Haibao's P+T plasma welding and TIG welding equipment has helped Hongyuan Pipe break through the bottleneck of welding technology, achieve the technical leap of single-sided welding and double-sided forming without beveling for 12mm thickness, improve the qualification rate of radiography inspection, and enhance production efficiency. This not only further enhances Hongyuan Pipe's competitiveness in the pipe manufacturing field, but also provides new ideas and directions for the technical development of the entire industry. It is believed that in the future, Hongyuan Pipe will continue to rely on advanced technology and high-quality products to provide customers with more reliable pipe products and services, and create more brilliant achievements.

江蘇宏遠管業攜手常州海寶焊接設備，實現焊接技術質的飛躍

在管業製造行業，江蘇宏遠管業有限公司經過多年深耕與不懈努力，在金屬軟管、波紋膨脹節、補償器等產品生產方面成績斐然，深受廣大客戶的信任與支持。一直以來，宏遠管業始終積極探尋提升產品質量和生產效率的途徑，而焊接技術作為管業生產的關鍵環節，更是公司重點關注的領域。

過去，宏遠管業在焊接工藝上雖有一定經驗積累，但傳統焊接技術的局限性逐漸顯現。隨著市場需求不斷提高，質量標準日益嚴格，特別是在特殊管件焊接方面，宏遠管業面臨著焊接效率低、焊接質量不穩定等諸多挑戰，嚴重阻礙了企業的進一步發展。

就在宏遠管業尋求技術突破之時，常州海寶的 P+T 等離子焊氬弧焊設備進入了其視線。這款設備融合了等離子焊和氬弧焊的雙重優勢，其創新的技術設計為宏遠管業提供了全新的解決方案。

常州海寶 P+T 等離子焊氬弧焊設備在技術上實現了重大突破。傳統焊接技術在焊接 12mm 厚度的管件時，通常需要打坡口，這不僅增加了前期加工工序和成本，焊接後的成型效果和質量也難以保證。而海寶的這款設備，藉助先進的等離子弧能量集中、穿透能力強的特點，結合氬弧焊良好的保護效果，實現了單面焊雙面成型且 12mm 厚度不打坡口的技術突破。

在實際操作中，等離子弧能夠快速穿透 12mm 厚的管件，形成均勻穩定的熔池。同時，氬氣在焊接區域周圍形成嚴密的保護氣層，有效隔絕空氣中的雜質對焊縫的影響，保證了焊接質量。這種創新的焊接方式，使焊縫成型更美觀，內部質量更可靠。

焊接質量的提升最直接體現在拍片探傷結果的改善上。引入海寶設備前，宏遠管業產品的拍片探傷合格率雖能達到一定標準，但仍有提升空間。採用海寶 P+T 等離子焊氬弧焊設備後，焊接缺陷明顯減少，以往常見的氣孔、夾渣等問題得到有效控制，拍片探傷合格率大幅提升。這意味著宏遠管業的產品質量實現了質的飛躍，在市場上更具競爭力。

除了技術突破和質量提升，這款設備還為宏遠管業帶來了生產效率的顯著提高。由於無需進行打坡口的前期加工工序，節省了大量時間和人力成本。同時，設備自動化程度高，焊接速度更快，進一步縮短了生產周期，使宏遠管業能夠更快地響應客戶需求，提高了企業的經濟效益。

江蘇宏遠管業與常州海寶的合作，是一次成功的技術創新實踐。海寶的 P+T 等離子焊氬弧焊設備幫助宏遠管業突破了焊接技術瓶頸，實現了單面焊雙面成型 12mm 厚度不打坡口的技術跨越，提升了拍片探傷合格率，提高了生產效率。這不僅增強了宏遠管業在管業製造領域的競爭力，也為整個行業的技術發展提供了新的思路和方向。相信未來，宏遠管業將繼續憑藉先進技術和優質產品，為客戶提供更可靠的管業產品和服務，創造更加輝煌的業績。